1. Manufacturer: SEN FUNG -Taiwan
2. Manufacturing date: 2004
3. Delivery date: January 2005
4. Complete line consists of: hydraulic uncoiler, roll forming main machine,forming tile machine,cutting machine,product run out table,PLC automatic control cabinet.
5. Uncoiler:
loading capacity: 10 000 kg
I. D.: 480 – 600 mm
plate width: 1250 mm
hydraulic power automatic expansion to tighten the coil
driven power: 5 HP hydraulic motor
air compressor for pneumatic brake
6. Cold roll forming main machine:
lenght: 12000 mm
driven motor: 20 HP servo motor
21 pairs cold roll length profiling
bottom worm wheel reduction gearbox, turning simultaneously
oil felt: 2 pc.
wight: 1500 mm
7. Hydraulic forming tiles
hydraulic station
pressing press
forming tile press
working width: 1200 – 1250 mm
8. Automatic cut-off machine
hydraulic motor
working width: 1200 -1250 mm
9. Products run put table
length: 12000 mm
width: 1400 mm
4 sections: 3000mm each
hight ( adjustable )
10. Hydraulic station
hydraulic motor 30HP
oil tank
electric contact monomer
solenoid
high pressure houses
11. PLC automatic control cabinet
programable controllers with Man Machine Interface Mitsubishi made
accepts 20 orders ( cue)
12. Movable power supply
13. Water Cooling Tower for cooling oil in hydraulic system with water pump and electric motor
14. Total length of production line: 30 000 mm
15. Total weight of production line: 20 000 kg
16. Operators: 2 persons
17. Energy consumption: 0.02/lv for 1lm product
18. Production speed: 240 lm / h
19. Type of production material
preprinted galvanized steel
galvanized steel
20. Material thickness: 0.40/0.50mm
21. Material width: 1200/1250 mm
22. Ready product width: 1000mm
23. Wave length for width profiling: 250mm
24. Depth of step: 10/25mm
25. Pitch (width): 4 x 250mm + double water ditch
26. Ready product length: unlimited
27. Optimal ready product length: 1000/12000 mm
28. Profile types
wall cladding
traditional shape roof tile
roof tile: 3 diminutional shape
29. Total machine hours: 830 hrs
30. Optimal capacity: 1500 lm per day
31. Extras
manual cold press with working length 3400 mm
manual cut off machine
manual profiler for creating decorative shapes on material
32. Price: 129 000 EUR
33. Profit margin:
roof tile: 30 %
add on profiles: 75%
34. The Fully Automatic “ New Roof Tile „Roll Forming Machine has all necessary technical certifications and manual guides.